Assessor Resource

MEA359
Inspect and repair aircraft wooden structures

Assessment tool

Version 1.0
Issue Date: May 2024


This unit of competency requires application of woodworking hand skills and knowledge and the use of maintenance publications to inspect and repair aircraft wooden structure and wooden components during the performance of scheduled or unscheduled maintenance. Maintenance may be performed individually or as part of a team.

The unit is part of the Mechanical Certificate IV (Aircraft Maintenance Stream) training pathway.

Where a Civil Aviation Safety Authority (CASA) licensing outcome is sought this unit forms part of the CASA requirement for the granting of the chosen maintenance certification licence under Civil Aviation Safety Regulation (CASR) Part 66, in accordance with the licensing provisions in the Companion Volume Implementation Guide.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1.

Inspect aircraft wooden structure

1.1

Relevant maintenance documentation and modification status, including defect reports, where relevant, are used to identify specific inspection requirements

1.2

Appropriate preparation and access to the aircraft structure is undertaken to allow for proper inspection and testing in accordance with maintenance documentation

1.3

Aircraft wooden structure is visually or physically checked for signs of deterioration, deformation defects or damage in accordance with maintenance documentation and approved procedures while observing all relevant work health and safety (WHS) requirements, including the use of material safety data sheets (MSDS) and items of personal protective equipment (PPE)

1.4

Damage or defects are assessed against damage or wear limits specified by structural repair manual or other approved data to determine if repair or replacement is required

2.

Repair aircraft wooden structure

2.1

Extent of deterioration or damage is correctly assessed to assist in determining repair procedure

2.2

Structure is supported and prepared in accordance with the applicable maintenance manual to ensure personal safety and freedom from damage

2.3

Appropriate repair scheme is identified in accordance with structural repair manual and/or approved data

2.4

Specialist advice is obtained in establishing an approved repair scheme where a standard repair scheme cannot be identified or damage is beyond limits

2.5

All materials and equipment required are organised

2.6

Structural repairs are performed in accordance with approved repair scheme ensuring that aircraft standard practices are used and process requirements are carried out while observing all relevant WHS requirements, including the use of MSDS and items of PPE

2.7

Finishing scheme is restored while observing all relevant WHS requirements, including the use of MSDS and items of PPE

2.8

Work area is cleaned of all waste material or contaminants

2.9

Components are adjusted, where necessary, to operate within prescribed specifications

2.10

Required maintenance/repair documentation is completed and processed in accordance with standard enterprise procedures

2.11

Where required, repaired components or assemblies are tagged, sealed and packaged or cradled in accordance with specified procedures

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria under the specified conditions of assessment, and must include:

applying relevant WHS procedures, including the correct selection and use of PPE and MSDS

using approved maintenance documentation and aircraft publications relating to aircraft wooden structure

identifying and using woodworking tools

identifying aircraft structural timbers and their characteristics

identifying potential causes of deterioration in wooden structural components

identifying wooden structure defects and damage

identifying the condition of glue lines

fabricating and fitting repair members

gluing of wooden structure

restoring surface finish after repair.

The underlying skills inherent in this unit should be transferable across a range of inspection, testing and repair applications associated with maintenance of aircraft wooden structures. It is essential that the procedures take into account all aircraft and personal safety precautions relating to aircraft structure.

This shall be demonstrated through application across a range of aircraft wooden structures. Ability to interpret inspection and repair procedures and specifications (allowable limits) and apply them in practice is critical.

The application of the procedures should also clearly indicate knowledge of structural flight loads.

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria and include knowledge of:

WHS hazards relating to wooden structure repair materials and how to obtain relevant MSDS and PPE

aircraft wooden construction principles and inspection techniques

wooden structural component attachment methods

the effects of environmental factors on aircraft wooden structures

wooden structure glues and application methods

wooden component assembly methods and testing of joints

wooden structure finishing schemes for exterior and interior surfaces

the application of flight loads to aircraft wooden structural components and joints, and related failure mechanisms

wooden component fabrication and repair techniques.

Competency should be assessed in the work environment or simulated work environment using tools and equipment specified in maintenance documentation. It is also expected that general-purpose tools and test equipment found in most routine situations would be used where appropriate.

The following conditions of assessment represent the requirements of the Regulators (ADF and CASA) and maintenance stakeholders and must be rigorously observed.

A person cannot be assessed as competent until it can be demonstrated to the satisfaction of the workplace assessor that the relevant elements and performance criteria of the unit of competency are being achieved under routine supervision on all of the following:

inspection and/or testing of:

drainage and water and dirt collection points

fabric covered plywood surfaces

single and double plywood skin

structural timbers and bolt holes

glued joint strength

glue lines

inspection techniques must include visual inspection, physical checks, mensuration and alignment

repair of:

load carrying structural timbers

plywood skin

spars and ribs.

refinishing of structure after repair using approved finishing scheme.

This shall be established via the records in the Log of Industrial Experience and Achievement or, where appropriate, an equivalent Industry Evidence Guide (for details refer to the Companion Volume Assessment Guidelines).

Assessors must satisfy the requirements of the National Vocational Education and Training Regulator (Australian Skills Quality Authority, or its successors).

Where the unit is to be used for CASA licensing purposes the Assessor must also meet the criteria specified in the CASR Part 147 Manual of Standards.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1.

Inspect aircraft wooden structure

1.1

Relevant maintenance documentation and modification status, including defect reports, where relevant, are used to identify specific inspection requirements

1.2

Appropriate preparation and access to the aircraft structure is undertaken to allow for proper inspection and testing in accordance with maintenance documentation

1.3

Aircraft wooden structure is visually or physically checked for signs of deterioration, deformation defects or damage in accordance with maintenance documentation and approved procedures while observing all relevant work health and safety (WHS) requirements, including the use of material safety data sheets (MSDS) and items of personal protective equipment (PPE)

1.4

Damage or defects are assessed against damage or wear limits specified by structural repair manual or other approved data to determine if repair or replacement is required

2.

Repair aircraft wooden structure

2.1

Extent of deterioration or damage is correctly assessed to assist in determining repair procedure

2.2

Structure is supported and prepared in accordance with the applicable maintenance manual to ensure personal safety and freedom from damage

2.3

Appropriate repair scheme is identified in accordance with structural repair manual and/or approved data

2.4

Specialist advice is obtained in establishing an approved repair scheme where a standard repair scheme cannot be identified or damage is beyond limits

2.5

All materials and equipment required are organised

2.6

Structural repairs are performed in accordance with approved repair scheme ensuring that aircraft standard practices are used and process requirements are carried out while observing all relevant WHS requirements, including the use of MSDS and items of PPE

2.7

Finishing scheme is restored while observing all relevant WHS requirements, including the use of MSDS and items of PPE

2.8

Work area is cleaned of all waste material or contaminants

2.9

Components are adjusted, where necessary, to operate within prescribed specifications

2.10

Required maintenance/repair documentation is completed and processed in accordance with standard enterprise procedures

2.11

Where required, repaired components or assemblies are tagged, sealed and packaged or cradled in accordance with specified procedures

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Inspection and testing requirements include:

Drainage and water and dirt collection points

Fabric covered plywood surfaces

Single and double plywood skin

Structural timbers and bolt holes

Glued joint strength

Glue lines

Inspection techniques include:

Visual inspection

Physical checks

Mensuration and alignment

Components to be repaired include:

Load carrying structural timbers

Plywood skin

Spars and ribs.

Finishing scheme includes:

Refinishing of structure after repair using approved finishing scheme

Procedures and requirements include:

Industry standard procedures specified by manufacturers, regulatory authorities or the enterprise

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria under the specified conditions of assessment, and must include:

applying relevant WHS procedures, including the correct selection and use of PPE and MSDS

using approved maintenance documentation and aircraft publications relating to aircraft wooden structure

identifying and using woodworking tools

identifying aircraft structural timbers and their characteristics

identifying potential causes of deterioration in wooden structural components

identifying wooden structure defects and damage

identifying the condition of glue lines

fabricating and fitting repair members

gluing of wooden structure

restoring surface finish after repair.

The underlying skills inherent in this unit should be transferable across a range of inspection, testing and repair applications associated with maintenance of aircraft wooden structures. It is essential that the procedures take into account all aircraft and personal safety precautions relating to aircraft structure.

This shall be demonstrated through application across a range of aircraft wooden structures. Ability to interpret inspection and repair procedures and specifications (allowable limits) and apply them in practice is critical.

The application of the procedures should also clearly indicate knowledge of structural flight loads.

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria and include knowledge of:

WHS hazards relating to wooden structure repair materials and how to obtain relevant MSDS and PPE

aircraft wooden construction principles and inspection techniques

wooden structural component attachment methods

the effects of environmental factors on aircraft wooden structures

wooden structure glues and application methods

wooden component assembly methods and testing of joints

wooden structure finishing schemes for exterior and interior surfaces

the application of flight loads to aircraft wooden structural components and joints, and related failure mechanisms

wooden component fabrication and repair techniques.

Competency should be assessed in the work environment or simulated work environment using tools and equipment specified in maintenance documentation. It is also expected that general-purpose tools and test equipment found in most routine situations would be used where appropriate.

The following conditions of assessment represent the requirements of the Regulators (ADF and CASA) and maintenance stakeholders and must be rigorously observed.

A person cannot be assessed as competent until it can be demonstrated to the satisfaction of the workplace assessor that the relevant elements and performance criteria of the unit of competency are being achieved under routine supervision on all of the following:

inspection and/or testing of:

drainage and water and dirt collection points

fabric covered plywood surfaces

single and double plywood skin

structural timbers and bolt holes

glued joint strength

glue lines

inspection techniques must include visual inspection, physical checks, mensuration and alignment

repair of:

load carrying structural timbers

plywood skin

spars and ribs.

refinishing of structure after repair using approved finishing scheme.

This shall be established via the records in the Log of Industrial Experience and Achievement or, where appropriate, an equivalent Industry Evidence Guide (for details refer to the Companion Volume Assessment Guidelines).

Assessors must satisfy the requirements of the National Vocational Education and Training Regulator (Australian Skills Quality Authority, or its successors).

Where the unit is to be used for CASA licensing purposes the Assessor must also meet the criteria specified in the CASR Part 147 Manual of Standards.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Relevant maintenance documentation and modification status, including defect reports, where relevant, are used to identify specific inspection requirements 
Appropriate preparation and access to the aircraft structure is undertaken to allow for proper inspection and testing in accordance with maintenance documentation 
Aircraft wooden structure is visually or physically checked for signs of deterioration, deformation defects or damage in accordance with maintenance documentation and approved procedures while observing all relevant work health and safety (WHS) requirements, including the use of material safety data sheets (MSDS) and items of personal protective equipment (PPE) 
Damage or defects are assessed against damage or wear limits specified by structural repair manual or other approved data to determine if repair or replacement is required 
Extent of deterioration or damage is correctly assessed to assist in determining repair procedure 
Structure is supported and prepared in accordance with the applicable maintenance manual to ensure personal safety and freedom from damage 
Appropriate repair scheme is identified in accordance with structural repair manual and/or approved data 
Specialist advice is obtained in establishing an approved repair scheme where a standard repair scheme cannot be identified or damage is beyond limits 
All materials and equipment required are organised 
Structural repairs are performed in accordance with approved repair scheme ensuring that aircraft standard practices are used and process requirements are carried out while observing all relevant WHS requirements, including the use of MSDS and items of PPE 
Finishing scheme is restored while observing all relevant WHS requirements, including the use of MSDS and items of PPE 
Work area is cleaned of all waste material or contaminants 
Components are adjusted, where necessary, to operate within prescribed specifications 
Required maintenance/repair documentation is completed and processed in accordance with standard enterprise procedures 
Where required, repaired components or assemblies are tagged, sealed and packaged or cradled in accordance with specified procedures 

Forms

Assessment Cover Sheet

MEA359 - Inspect and repair aircraft wooden structures
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MEA359 - Inspect and repair aircraft wooden structures

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: